Kunstofftechnik in der Medizin

Medical technology

We develop and produce for leading companies that help improve the health and quality of life of sick people. White room production is crucial here, as the materials’ purity and hygiene are of the greatest importance for implants or blood transporting systems.

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Fields of application

Our products are found e.g. in diagnostics, in blood treatment systems, in heart/lung machines, in dental surgeries or in orthopaedics.

Kunstoff Reinraumproduktion

Production

Precision and hygiene are vital in medical technology. With our Class ISO 7 and ISO 8 white rooms and DIN ISO 13485 certification, we meet the relevant standards in this sector. "Good manufacturing practice" (GMP) is not just a slogan: it is at the heart of the Otto Klumpp corporate philosophy.

 

Materials

We use only medically approved materials. In addition to our expertise with the processing of all common plastic grades, we have particular experience in the processing of crystal clear PC and are an acknowledged specialist for the high-performance plastics PEEK, PPSU and PSU.

 

Autotransfusionsbehälter

Blood collection reservoir  of polycarbonate (PC)



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  • OK process
  • Development
  • Design
  • Mould manufacturing
  • Production
  • Finishing
  • Assembly
  • Automation
  • Quality
  • Logistics

The OK process

Otto Klumpp Prozess

Our precision and perfection accompany the product on its complete journey from development through to delivery. All the work steps are recorded, analysed and evaluated down to the smallest detail by an innovative hardware/software network: This is comprehensive quality management at the highest level. And guarantees our customers the cutting-edge technology they can expect from Otto Klumpp.

Development

  • Injection moulding prototypes
  • Moulds
  • Part optimisation
  • Automation systems
  • Complete production lines
  • Special machines

We develop injection moulding prototypes, moulds, automation systems, complete production lines and special machines for our national and international customers. We are pleased to support you in the design, optimisation and production of your parts and plastic products.

Design

  • Mold-Flow
  • Rapid-Prototyping
  • Proto-tooling
  • Short lead times
  • Cost-saving engineering

Our qualified staff members carry out complex calculations for you and design your plastic mouldings. We use techniques such as Mold-Flow, rapid prototyping and proto-tooling. For you this means: Short lead times, cost-saving production and compliance with the demanded injection moulding part quality.

Mould Manufacturing

  • Moulds 60 x 60 – 1000 x 1200 mm and 7 t
  • 5-axis simultaneous milling, HDC and HSC millers
  • CAD/CAM networking at all workstations
  • Utilisation of synergy effects between
    large and small moulds

Only when the moulds are of the highest quality can series production costs and downline costs be minimised. With our modern, highly efficient plant, we can produce top quality high-tech moulds.

Production

  • More than 40 machines with mould clamping forces from 25 to 1600 t
  • Injection moulds 60 x 60 – 1800 x 2500 mm and 40 t
  • Part weights from 0.004 g – 9000 g
  • Interchangeable cylinder sets on all the machine groups with flexible use of the injection units
  • 2K and multi-K injection moulding
  • Central material supply

Otto Klumpp has a broad spectrum of different machines for the micro and macro ranges. A high degree of automation and complete recording and monitoring of all parameters ensure end-to-end quality management.

Finishing

  • With our partners
  • Metallisation
  • Chrome plating
  • Painting
  • Sealing
  • Sheathing
  • Bonding and printing
  • Hot embossing
  • Ultrasonic welding
  • Pad printing

Plastic products take on their unique character in particular during finishing. When it comes to the further processing of your plastic products, there are practically no limits to your creativity. Together with our competent partners, we can satisfy even the most individual design wishes. Just ask us.

Assembly

  • Manual to fully automatic
  • Module assembly
  • Complete assembly
  • Quality assurance of the outsourced components
  • Supply chain for modules

No matter how many parts your plastic product is made of and what quantities you need from us: As a full-service supplier, we can assembly your plastic parts into modules,with techniques ranging from manual work right up to a fully automatated procession.

Automation

  • Assembly lines
  • Production lines for in-house production
  • Complete manufacturing with fully automatic assembly in the production process

We are happy to pass on our 50 years of experience in the field of machine engineering and plastics production. With this experience, we provide our automation know-how, the corresponding tools and offer economic benefits for even the largest production runs.

Quality

  • CAQ system integrated into ERP
  • Multisensor coordinate measuring system (tactile, optical, laser and contourographic)
  • CT for small parts with partners
  • DIN ISO 9001, ISO/TS 16949 and DIN EN ISO 13485 certifications

At specially configured measuring stations, we evaluate the quality of the products ourselves by means of our worker self-inspection and involve QA only where exceptional demands are made. We can thereby ensure that you consistently receive high quality products, maintained even at high machine throughputs.

Logistics

  • Own vehicle fleet
  • Delivery in optimum lot sizes
  • Just-in-time logistics and materials management
  • Kanban, consignment stores
  • Call via IT

We store your finished plastic parts and deliver them in optimum lot sizes to meet your requirements. You can have the desired quantity of your parts, assembled modules or plastic parts from us at any time. On request, your parts can also be delivered by us just-in-time.

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